Sunday, 11 December 2016

Experiment 4A - Sieving

Title: Experiment 4 (Part A) - Sieving
Date of experiment: 24th November 2016

Objectives
To determine the particle size and the size distribution of lactose and microcrystalline cellulose (MCC) by using sieve nest.

Introduction

A sieve, or sifter, is a device for separating wanted elements from unwanted material or for characterizing the particle size distribution of a sample. Sieving is a simple method for separating particles of different sizes. It is a generally utilized technique for particle size analysis and sort a large amount of particles to various size ranges. In this practical, sieving is used to determine the particle size and the size distribution of lactose and microcrystalline cellulose (MCC) by using sieve nest.

Apparatus and materials
Sieve nest, spatula, weighing boat, electronic balance, lactose and microcrystalline cellulose (MCC).




Procedure
     1.        100g lactose is weighed.
        

     2.        The sieve nest is prepared in descending order (largest diameter to the smallest, from top to bottom)

     3.        The powder is placed at the uppermost and the sieving process is allowed to proceed for 10 minutes.
     4.        Upon completion, the powder collected at every sieve is weighed, the particle size distribution is plotted in the form of histogram.

     5.        Steps 1-4 is repeated using lactose for 20 minutes.
     6.      The above process (steps 1-5) is then repeated using MCC.

RESULT

LACTOSE
SIZE OF THE SIEVE NEST (micrometre)
PARTICLE SIZE RANGE (micrometre)
LACTOSE


10 MINUTES
20 MINUTES


WEIGHT (g)
FREQUENCY (%)
WEIGHT (g)
FREQUENCY (%)
710
x < 710
16.6162
16.76
3.23
2.63
600
600 < x ≤ 710
44.2657
44.64
3.01
2.45
425
425 <  x ≤ 600
0.6282
0.63
2.70
2.20
300
300 < x ≤ 425
26.4944
26.72
18.15
14.79
150
150 < x ≤ 300
0.8332
0.84
23.79
19.39
53
53 < x ≤ 150
10.0649
10.14
54.00
44.01
50
50 < x ≤ 53
0.2128
0.21
12.57
10.24
<50
 x ≤ 50
0.0501
0.05
5.26
4.28
TOTAL

99.1655
100.00
122.71
100.00

LACTOSE

10 MINUTES
20 MINUTES



MICROCRYSTALLINE CELLULOSE (MCC)

SIZE OF THE SIEVE NEST (micrometre)
PARTICLE SIZE RANGE (micrometre)
MICROCRYSTALLINE CELLULOSE (MCC)



10 MINUTES
20 MINUTES


WEIGHT (g)
FREQUENCY (%)
WEIGHT (g)
FREQUENCY (%)
710
x < 710
0.0126
0.02
2.8085
2.3
600
600 < x ≤ 710
0.1159
0.12
2.7503
2.25
425
425 <  x ≤ 600
0.1267
0.13
3.0490
2.49
300
300 < x ≤ 425
1.2817
1.29
3.9029
3.20
150
150 < x ≤ 300
0.4695
0.47
3.1775
2.60
53
53 < x ≤ 150
3.4532
3.48
5.4994
4.51
50
50 < x ≤ 53
60.1720
60.59
42.5846
34.90
<50
 x ≤ 50
33.6766
33.91
58.2404
47.74
TOTAL

99.31
100.01
122.01
100.00

MICROCRYSTALLINE CELLULOSE (MCC)

10 MINUTES
20 MINUTES



DISCUSSION

            In this experiment, sieving method is used to determine the particle size distribution of lactose and microcrystalline cellulose (MCC). For each substance, different duration of sieving was used which were 10 minutes and 20 minutes. Sieving method or particularly called the sieving analysis technically involved the usage of sieve nests stacked together based on different range of diameter of the pores on the nest. The sieve nest arrangement in this experiment is descending from the biggest size on the top followed by the smallest sieve nest at the bottom. With the arrangement of the sieve nest, we placed the 710 micrometre aperture sieve nest on the topmost layer followed by the sieve nests with aperture of 600 micrometre, 425 micrometre, 300 micrometre, 150 micrometre, 53 micrometre, 50 micrometre and the sieve neat with the aperture <50 micrometre.
Throughout this discussion, we will compare the difference of the histogram obtained and how does the duration of sieving can affect the histogram pattern. From the data obtained, the weight of the lactose obtained after 10 minutes of sieving was 99.1655g and the pattern of the histogram plotted was randomly distributed with no significant shape which means the particles size distribution in lactose was random. The lactose particles was recorded to be the most in the sieve nest with 600 micrometre of diameter with a value of 44.2657g and the lowest amount was in the <50 micrometre sieve nest. To compare with the value obtained after 20 minutes of sieving, the weight of the lactose after 20 minutes of sieving is 122.01 and the pattern of the histogram plotted was bell shaped. The lactose particles were collected the most from the sieve nest with the smallest aperture of 53 micrometre which allowed particle size ranging from 53 micrometre < x ≤ 150 micrometre weighted 44.01g.
We can say that during the 10 minutes of sieving, the force of the sieving and the shorter period of time was not enough to disperse the particles size accordingly and the particles could not settle down passed the aperture of the sieve. Only after 20 minutes of sieving, did the lactose particles disperse accordingly by the size. As for the sieving of the Microcrystalline Cellulose (MCC), the weight obtained after 10 minutes of sieving was 99.31 and it showed a loss in the original mass of the MCC. The weight recorded for each particle size distribution presented no significant pattern and the histogram pattern of the MCC particle size distribution only can be seen after 20 minutes of sieving. The particle of the MCC after 10 minutes of sieving was collected the most in the sieve nest of aperture: 50 micrometre with particle ranging from 50 micrometer < x ≤ 53 micrometre.
After 20 minutes of sieving, the histogram obtained was right skewed and the particles size were collected the highest at the sieve nest with an aperture of < 50 micrometre. From both the histogram plotted in MCC sieving, the same explanation as in sieving of lactose, the force of the sieving and the shorter period of time was not enough to disperse the particles size accordingly and the particles could not settle down passed the aperture of the sieve. To compare between the particles size distribution of lactose and CCM, we can say that the particles of MCC is finer than the lactose based on the histogram plotted in which particles size of lactose particle is collected the most ranging from 53 micrometre < x ≤ 150 micrometre and the size of MCC collected was the most ranging x ≤ 50 micrometre.
Several errors have arisen in this experiment and caused the graphs obtained was not obeying the theory. The major error that can affect the mass of the powder collected is due to the unclean sieve nest. Supposedly the total weight of the lactose to be collected was 100 g but the obtained weight was exceeding in the 20 min of sieving for both lactose and MCC, and the weight of lactose and MCC was lesser than 100 g in the 10 minutes sieving process. Since the sieve nest is used by the previous group, even though same type of powders is used in the nest, there might be leftover of the powders being left behind in the sieve nest aperture. To overcome this, the sieve nest that is used must be cleaned by brushing the powders off the aperture before the experiment can be done.
Besides, error could also arise from the improper handling of the powder during the weighing process. To transfer the powder from the sieve nest could lead to loss in small amount of the powder due and also contamination from the foreign dust that will affect the weight of the powders. To prevent this, the sieve nests must be stacked tightly to the machine to avoid any leakage of the powder and also we used newspaper to collect the powders that escaped from the aperture to minimize error. Error could also occur from the exposure of the powder to the air since water vapour could cause the powders to aggregate and it will affect the weight of the powder measured.

CONCLUSION
            In the experiment, the particle size and the size distribution of lactose and microcrystalline cellulose (MCC) by using sieve nest successfully determined.

QUESTIONS EXPERIMENT 4 (SIEVING)

    1.      WHAT ARE THE AVERAGE PARTICLE SIZE FOR BOTH LACTOSE AND MCC?

The average particle size for MCC under 20 minutes is below 50 mic and the average particle size of MCC under 10 minutes is 50 mic. The average particle size for lactose under 20 minutes is 53 mic whereas the average particle size for lactose under 10 minutes is 600 mic.

    2.      WHAT OTHER METHODS CAN YOU USE TO DETERMINE THE SIZE OF PARTICLE?

Other methods that can be used to determine the size of particle are air elutriation analysis, photoanalysis, optical counting methods, electroresistance counting methods, sedimentation techniques, laser diffraction methods, laser obscuration time, acoustic spectroscopy and air pollution emissions measurements.

    3.      WHAT ARE THE IMPORTANCE OF PARTICLE SIZE IN A PHARMACEUTICAL FORMULATION?

The particle size is important as the size, distribution and shape of the particles can affect bulk properties, product performance, processability, stability and appearance of the end product. Furthermore, the link between particle size and product performance is well documented with regards to dissolution, absorption rates and content uniformity.


REFERENCES :
http://www.horiba.com/scientific/products/particle-characterization/applications/pharmaceuticals/



  





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